Durbahn RC30 , Project " Injection " - Sensors/Loom
October 2/2007 :
The redesigned Head-Cover for the Injection-RC30 .
Let me sum up the Information I have , and ability to reproduce everything :
- I have the measurement where and how to machine the Cam-carrier
- I have the measurement of the Cam-Position Sensor Bracket
- I know exactly the Position where to locate the " Nub" on the front Inlet Camshaft
- I have the mold to reproduce this head-Cover rebuild as often as I want , with or without Breather .
A huge hole inside my headcover needed to be closed , so I filled it with kinda dough and made a mold .
Pic 2 : Pic 3 , with wax : Pic 4 , a small mold :
Sync-Sensor for one Camshaft of the RC30 .
Started to find the correct spot for the Cam-Index , relatively to the Crank-Pickups :
First was to remove the HRC Cam out of my Engine
Then I had to calculate the intended Spot for the Camshaft-Sensor ( relatively to the crank )
At this spot I welded a 6mm Screw onto the Crank
Had to shortened of course , clearance to the Sensor now ~ 0.9mm :
A Carburetor equipped Motorcycle does not need to know , when it has to inject ........... of course not.
Well - but I do have to care now to create an Index (Sensor) , which gives the necessary Information about the TDC's .
So , for now , a long Story told short , the first Steps of necessary Hardware for Injection
Pic 1 : The Camshaft-Carrier needs a straight machined surface for the Sensor-Bracket
Pic 2 : mounted on the Head
Pic 3 : start of machining of Sensor-Bracket
Pic 4 : the Final result
Pic 5 : everything mounted on the Head ............. ( to be continued )